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Home Energy Magazine Online March/April 1999
Choosing a
Basement Wall System
By Deborah Rider Allen
Deborah Rider Allen has been a freelance writer
for 14 years. She writes about the home-building industry for the Real
Estate section of the Richmond Times-Dispatch, for Builder/Architect Magazine,
and for local energy efficiency and utility companies.
Foundation walls are no longer just poured
concrete. Today you'll find them made of concrete blocks, concrete forms,
and even preserved wood. Builders today have many choices to make.
| Table 1. Functionality of Foundation Systems |
| System |
Interior Finish |
Control (heat, air, and moisture) |
Structural Support |
Exterior Finish |
| Masonry (unfinished 10-inch concrete block) |
No |
Partial |
Yes |
Partial |
| Masonry (semifinished 10" concrete block) |
Partial |
Yes |
Yes |
Partial |
| Masonry (finished 10-inch concrete block) |
Yes |
Yes |
Yes |
Yes |
| Concrete (unfinished, nominally reinforced, cast-in-place) |
No |
Partial |
Yes |
Partial |
| Concrete (finished, cast-in-place) |
Yes |
Yes |
Yes |
Yes |
| Insulated concrete forms (generic, as-built) |
Partial |
Yes |
Yes |
No |
| Encapsulating forms (Royal Building Systems, as-built) |
Yes |
Yes |
Yes |
Yes |
| Wood (preserved wood, as-built) |
No |
Partial |
Yes |
No |
|
 |
| Figure 1. A typical concrete block wall system has no interior insulation,
and is simpler to build. |
 |
| Figure 2. A semifinished concrete block wall system includes an
extra false wall and fiberglass insulation, making the space potentially
habitable. |
 |
| Figure 3. This encapsulated form foundation wall has a high R-value
and performs extremely well with regard to moisture, air, and heat control. |
Durisol
The Durisol wall system has been used in Europe
for about 50 years and is just coming onto the U.S. market. It goes one
step beyond an ICF system in that it incorporates both an interior and
an exterior finish (other finishes can be added). Durisol is a wood-and-cement
composite that is insulating, lightweight, capillary inactive, fire-resistant,
self-draining, and highly sound absorbent.
During construction, the large, self-aligning
wooden blocks are dry stacked, reinforced if necessary, and filled with
concrete. A layer of inert, hydrophobic mineral wool can be built into
the exterior side of the blocks to enhance thermal insulation.
The insulated block has an R-value of R-12 to
R-23, depending on the thickness of the block and the amount of insulation
used. As with any other type of insulation, if the water seal fails, it
would get wet and be damaged and have to be replaced. The wall has a four-hour-plus
fire rating and is highly earthquake and hurricane resistant. It is completely
resistant to rot, freeze/thaw, rodents, and termites.
The Durisol wall system is currently being improved
so that it can be marketed directly for basement walls. Improvements include
better drainage, incorporating a dampproof layer, and using various interior
and exterior finishes. The system should work well in any wall, once it
is available. |
|
Twenty years ago, standard concrete masonry block
and cast-in-place (CIP) concrete basement foundation wall systems were
the norm for single-family, low-rise housing. Today, new products are becoming
more available. Examples include insulated concrete forms and encapsulated
forms. This article discusses several foundation systems that are available
today, how they perform in the climate of the mid-Atlantic region, and
the energy efficiency, safety, and comfort attributions of each type (see
Table
1).
Standard Uninsulated Concrete
Uninsulated concrete foundation is the most basic
foundation system. It is helpful to use it as a basis for comparison with
other systems.
This system consists of a concrete strip footing
on which a wall is constructed. The wall may be either concrete block (see
Figure
1) or CIP concrete. A parget coat made up of Portland cement and sand
is put on the exterior of the wall. A dampproof coating is applied above
and below grade, along with a drain around the perimeter of the wall, embedded
in graded gravel. Anchor bolts are attached to the wall to secure for the
sill plate. The foundation wall can be reinforced with rebar cast into
the concrete, especially where seismic load is a concern.
Concrete Block
The R-value for a concrete block system ranges
from R-1 to R-4, depending on the size of the block, whether the block
is filled, and the density of the concrete. The cost of materials and labor
runs anywhere from about $5.90/ft2 when using 8-inch block,
to about $7.50/ft2 when using 12-inch block, based on national
average costs.
An 8-inch uninsulated concrete block wall has
a thermal material property of about 8 Btu/ft2. This means that
when the temperature in the wall falls by 1°F, each square foot will
have given off 8 Btu of stored heat. Because the wall is uninsulated, the
thermal mass of the blockwork contributes little to the wall's R-value.
Soil provides limited insulation and thermal benefits.
An eight-inch block has a two-hour fire rating
with no flame spread. It is environmentally safe and inert with respect
to off-gassing, volatile organic compounds (VOCs), and so forth. It requires
little maintenance, if any. If painted, it may blister or peel as a result
of moisture movement.
Semifinished Concrete Block
Better insulation is provided by the semifinished
concrete wall system (see Figure 2). It uses the same
techniques as the uninsulated concrete wall system, but insulation and
drywall (without tape or paint) are added to the interior of the wall,
making the basement potentially habitable. The construction procedure is
the same as that used for the uninsulated system, except that a 2 x 4 woodframe
false wall is built onto the inside of the block wall. Fiberglass batt
insulation is put between the block wall and the false wall, which is then
covered with 6-mil polyethylene vapor retarder and an insulation option
such as 1/2-inch, untaped, unpainted, gypsum wallboard. The wallboard provides
the requisite fire protection.
The R-value for this wall system is R-14. The
average cost for a 10-inch block semifinished wall system (including materials
and labor) is about $8.40/ft2. With the insulation on the interior
side of the wall, the surface temperature of the drywall is relatively
warm. This makes the occupants feel warmer and lessens the potential for
surface condensation.
The advantage of this foundation system is that
it makes for a cleaner, brighter space--one that is easily finished. The
construction of a false wall also makes it easier to install services.
This system would be a good choice for home buyers who want the potential
extra living space.
CIP Concrete
Pouring concrete into walls that have been formed
with plywood or steel is one of the most economical ways to construct a
basement wall. The costs range from about $6.50/ft2 for a full-height
8-inch-thick wall to about $7.60/ft2 for a 12-inch-wall. The
walls are relatively easy to erect, cast, and strip, though to go above
an 8-foot height, additional forms must be scabbed on. This type of system
tends to be the preferred choice of builders who have access to delivered,
ready-mixed concrete, chutes, slings, conveyors, or pumps.
Because of the winter climate in the mid-Atlantic
states, poured concrete can cause problems with proper curing and often
requires some type of heated housing for the form work, which adds additional
expense to the project. The additional time to form in windows, entrances,
corners, partitions, doors, and built-in channels for electrical and plumbing
is another reason many builders in this area do not use poured concrete.
Future renovations are also difficult, requiring specialized tools and
labor.
A solid concrete wall is less permeable to air,
water, and water vapor than concrete block, but solid concrete also shrinks,
and the walls often crack due to lateral loads and settlement. The walls
need to be damp-proofed or water proofed as needed. The R-value of an 8-inch
poured concrete wall is R-1, with two or more inches of insulation needed
to increase the value. An 8-inch solid wall has a thermal mass of about
21 Btu/ft2/°F. It has a four-hour fire rating with zero
flame and smoke spread.
Insulated Concrete Forms
Insulated concrete forms (ICFs) are made of expanded
polystyrene (EPS) or extruded polystyrene (EXPS). ICFs are attractive to
builders because the light-weight blocks or panels used to make them are
easy to assemble, and they reduce construction time and transportation
costs. The forms are left in place after casting, for both below-grade
and above-grade walls. Currently, more than 23 companies in North America
manufacture and distribute these forms.
The lightweight, modular blocks or panels provide
the formwork for construction, the thermal insulation, and the air and
vapor barriers. Webs made from galvanized steel, plastic, light-gauge steel
wire, EPS, or EXPS hold together the insulating layers of the forms. The
forms are stacked, braced, and filled with concrete (see "Foam
Forms Bring Concrete Results," HE July/Aug '98, p. 27).
Gypsum wallboard or other sheathing must be applied
using conventional fastening techniques (nails or screws) that can hold
onto both the forms and the concrete. If using adhesive, it must be compatible
with the EPS and EXPS foam. It should be noted however, that the Council
for American Building Officials (CABO) code does not permit adhesives.
The R-value of an ICF system runs anywhere from
R-18 to R-35. The average cost, including labor and materials, is about
$5.60/ft2 with the inside wall left unfinished. It is unfinished
on the outside and does cost additional for outside finishing. The thermal
mass of the wall is 16 Btu/ft2/°F.
The ICF wall system has the potential to have
the highest overall R-value of all the foundation systems and can be constructed
as high as R-35. Because the forms are designed to resist the load of wet
concrete, they must be relatively thick to accommodate that load. The resulting
two layers of insulation provide the high R-value.
Foam insulations such as EPS, EXPS, and urethanes
tend to be vulnerable to termites, and for this reason, ICFs should be
used with caution, unless preventive steps are taken to eliminate the termite
threat. Most systems will require some type of fire-resistant wallboard
finish on the interior.
ICF systems are gaining in popularity. Homeowners
like them because they conserve energy, create a habitable space in the
basement, and provide the thermal continuity for the home. Builders like
them because they are easy to construct, reducing construction time, and
because they have integral fastening strips to facilitate finishing.
Modern technology has reduced the probability
of toxicity, VOCs, flame spread, and smoke spread with the latest ICF products,
making them a healthier alternative for building than they have been in
the past.
Encapsulated Forms
Encapsulated forms are many-celled, interlocking,
PVC extrusions that are left in place and filled with concrete, providing
a monochrome plastic finish on the interior wall and an exterior encapsulated
in plastic. No dampproofing is required. The resulting structure is a two-way,
vertically continuous slab that provides both the exterior and the interior
wall finishes. The Royal Building System encapsulated form (see Figure
3) is currently being introduced in the United States. The R-value
for a standard wall is R-16. The average cost of materials and labor, excluding
footings and services, is $8.00/ft2.
The finished wall performs extremely well with
regard to moisture, air, and heat control. The system enables the thermal
mass to be used to reduce basement space heating. The wall requires virtually
no maintenance. Structurally, it performs as well as any concrete wall.
It has a two-hour fire rating and a low flame spread. Off-gassing is significantly
less than the off-gassing associated with conventional building products,
such as natural wood, laminated wood, particle board, foams, and wall or
floor coverings, although poured concrete walls have the best performance
for lack of toxic off-gassing.
This system would be a good choice for any basement,
although the homeowner needs to get used to the plastic interior walls,
and approval and acceptance at the code and municipal levels are not yet
available in all areas.
Preserved Wood
Preserved wood with batt insulation can also be
used to construct foundation walls. Preserved wood is soaked in a salt
solution and pressure treated to make it less vulnerable to water and more
adaptable to outdoor usage, such as docks, decks and foundations. Because
of wood's tendency to absorb water and its susceptibility to mold and insect
invasion, a vapor-and-water barrier must be carefully installed at the
interface between the soil and the wood. The R-value for a 4-ft preserved-wood
wall is around R-19 if 2 x 4 construction is used with a full-depth fiberglass
batt. The average cost is about $8.00/ft2.
Termites cannot work their way into preserved
wood unless they have access to a cut end or to a damaged section. In the
event of a hurricane, a tornado, or flooding, a wood basement is unlikely
to perform as well as a CIP or concrete block system. The walls have little
thermal mass, and since the exterior soil is often moist, the relative
humidity near the wall will often be 100% even if water is not present.
This is why the vapor barrier is so important. A preserved wood system
would be a good choice for a house in a rural area because wood is lightweight
and easier to transport, store, and work with than ready mix concrete.
Making the Choice
Builders need to act as the gatekeepers, since they
are the ones who typically choose which foundation systems are used in
homes. They must be aware of how the different systems perform in homes,
so that they can make an informed decision for each specific home in terms
of the site, the climate, and how the space will be used.
| For more information, consult Foundation
Wall Systems for Houses, by Eric Burnett and John DeGraauw; December
1998. It is available from the Pennsylvania Housing Research Center, 219
Sackett Building, University Park, PA 16802. Tel:(814)863-9788; Fax(814)863-7304;
E-mail: efb6@psu.edu. |
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